THE SPEC STARTS WITH THE GAP.

Heavy duty German manufactured double roll crusher with direct drive geaboxes and the highest precision wheels on the planet.

DOUBLE ROLL CRUSHERS

Precise Gap. Maximum Uptime. Minimum Fines.

HYDRAULIC CROSS JUNCTION GAP CONTROL — A patented hydraulic cross junction maintains permanent parallel roll positioning even under partial overload — delivering consistent product particle size regardless of feed variation, without manual intervention or shutdown.

HYDRAULIC OVERLOAD PROTECTION — When an uncrushable tramp object enters the crushing chamber the roll gap opens within milliseconds and resets automatically — eliminating the catastrophic drive failures and unplanned shutdowns that plague conventional double roll designs.

QUICK-CHANGE CRUSHING SEGMENTS — Weld-on hard-faced crushing teeth are designed for fast field replacement without removing the rolls — minimizing maintenance downtime and allowing tooth geometry to be matched to feed material characteristics including number, size, position, and hardness.

INTEGRATED FLYWHEEL — Onboard flywheel equalizes torque peaks during the crushing cycle — reducing required motor power, lowering energy draw, and protecting drivetrain components from shock loading on irregular feed.

DUST-TIGHT SHAFT SEALING — Complex housing shaft seals prevent dust emission at the roll ends — protecting the workplace environment, extending bearing life, and meeting increasingly stringent industrial hygiene requirements without auxiliary enclosures.

ANTI-CLOG SCRAPER SYSTEM — Precision scrapers continuously clean the roll surfaces — preventing sticky material from building up on the crushing teeth and maintaining throughput on clay-bearing, wet, or cohesive feeds that blind competing designs.

FULLY SENSOR-CONTROLLED OPERATION — Integrated sensor suite monitors roll position, gap setting, and load conditions continuously — enabling fully automatic operation with proactive downtime avoidance and remote monitoring capability.

Feed sizes to 1,200mm, product particle size from 10mm to 300mm, throughput to 2,500 MTH — contact TKO Mining for material-specific tooth configuration and sizing assistance.